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Dry-Syrup Filter And Capper Monobloc

Application & Process

The infeed starwheel transfer the container below the funnel. The funnel plate with 16 nos. funnel mounted on it and the powder wheel is mounted on the centre pipe, which allows flexibility to adjust position of wheel as required and occupies less space on the machine. The dry syrup powder filler and sealer machine has a lifter assembly on the base bottom of the plate. When the container comes below the funnel, the bottom platform lifts the bottle whereby the bottle gets inserted tight fit inside the funnel. The powder stored into the powder hopper is agitated by pair of mechanical agitators for maintain consistency and uniform bulk density, powder wheel rotates at the pre-set speed below the powder hopper with no clearance. Powder wheel consist of piston in each port and behind the powder wheel vacuum plate is provided and there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked into the port of powder wheel during vacuum according to the piston length. The different fill volume can be achieved

While rotating with the starwheel, bottle picks up the cap from exit end of chute, ROPP caps kept in orientation unit, automatically orient caps in right direction before entering into delivery chute and bottle entering below the sealing head consist of total four rollers. Two rollers properly skirts, spins and seals the cap and simultaneously another two rollers performs perfect thread according to the bottle beck diameter. After sealing operation, sealing head moves upward with help of cam and bottle enters into exit starwheel and move further on conveyor for next operation

Salient Features

  • No Bottle No fill system
  • Spring loaded Teflon top seal for powder hopper reduces the friction between powder wheel and top seal and avoid chance of white particle shading during operation.
  • Separate Variable Drive to control speed of conveyor
  • All drives through imported gear motor.
  • All contact parts and assemblies are of SS 316
  • Easy maintenance and cleaning as all assemblies are under top plate
  • Dry Powder Filling Line Machine is provided with delrin conveyor belt to avoid sticking of bottle on conveyor.
  • Special clutch devices are provided on star wheel for safety purpose.
  • Dry Powder Filling Line Machine can fill 10 Gms to 50 Gms powder in single stroke.
  • Imported Ger Motor for Main drive
  • A.C. Frequency drive for Main drive
  • Pure air filters for Air and Vacuum

Technical Specification

Model APFCM-16X APFCM-24X
Output/hours* 4200 TO 6200 5200 TO 7800
No. of Filling Head 16 24
No. of Capping Head 8 8
Direction Of Movement Left to right
Filling Range *** 1 ML TO 100 ML
Main Motor 2 hp
Vacuum pump 3 hp
Conveyor motor 0.25 hp
Cap feedingbowl 300 watt
Feeling range** 5 gm to 50 gm
Working heights 850 to 900 mm
Change Part Requireds For Filling : (A) powder wheel piston set (B)funnel cup set For Container (A) Starplate backguide set For Cap : (A)cap starplate (B)cap jaw (C) Cap feeding bowl (D) cap chute
Dry-Syrup Filter And Capper Monobloc